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Coanda-Assisted Spray Manipulation Collar for a Commercial Plasma Spray Gun

Time:2012-08-14 20:48:51  From:Journal of Thermal Spray Technology   Author:K. Mabey ;B. L. Smith ;G. Whic

Coanda-Assisted Spray Manipulation Collar for a Commercial Plasma Spray Gun
Journal of Thermal Spray Technology       
K. Mabey ;B. L. Smith ;G. Whichard ;T. McKechnie
A Coanda-assisted Spray Manipulation (CSM) collar was retrofitted to a Praxair SG-100 plasma spray gun. The CSM device makes it possible to change the direction of (vector) the plasma jet and powder without moving the gun. The two-piece retrofit device replaces the standard faceplate. Two separate collars were tested: one designed for small vector angles and one for larger vector angles. It was demonstrated that the small-angle device could modify the trajectory of zirconia powder up to several degrees. Doing so could realign the plasma with the powder resulting in increased powder temperature and velocity. The large-angle device was capable of vectoring the plasma jet up to 45°. However, the powder did not vector as much. Under large-angle vectoring, the powder velocity and temperature decreased steadily with vector angle. Both devices were tested using a supersonic configuration to demonstrate that CSM is capable of vectoring supersonic plasmas.

 

keywords:Control flow  Flame spray  Plasma alignment  Plasma spray  Spray steering  Trajectory  Vector angle


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