abstract:Mild steel was coated by different materials using plasma spray technique. Materials used as coatings are Ni-5% AI and WC-1 7% Co. The thickness of the coatings varied between 0.05 to 1.5 mm. The porosity of different coatings decreased with increase in thickness of the coat. The roughness of coating material decreased after wear testing. Microstructure study has been conducted for coatings of different materials before and after wear testing..Wear tests have been conducted under different aqueous environments at room temperature. The wear resistance of Ni-5% AI coating was improved by heat treatment. X-ray diffractometry showed the presence of NiO in the outer layer of the Ni-5% AI coating. The thickness of the coating, type of coating, heat treatment conditions, and the environment of testing proved to affect the rate of wear resistance.
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