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An elastic-perfectly plastic model for simulating an aluminum particle behavior during plasma thermal spraying using the finite element method

Time:2012-07-03 15:57:08  From:Surface & Coatings Technology  Author:L.Benramoul, A.Abdellah El-Ha

An elastic-perfectly plastic model for simulating an aluminum particle behavior during plasma thermal spraying  using the finite element method

L.Benramoul, A.Abdellah  El-Hadj
Surface & Coatings Technology

abstract
It is a 2D numerical study which treats the splat and flattening of the droplet during a thermal spray-ing process.  An aluminum particle at a high temperature is impacted on steel substrate.A perfectly elastic–plastic model is used instead of the VOF method which is exclusively used in the literature.For this purpose,the finite element method ith Ansys mechanical APDL program is used to solve the govern-ing equations.Displacement,elastic and plastic strains,Von-Mises stress, energy densities,and contact pressure are evaluated during the impact of the particle.  Additionally, it is found that the initial impact velocity has a significant effect on splat behavior.This  mechanical model gives a promise results that can be improved to help understand the impact and flattening phenomenon.

keywords: Thermal spray,Ansys,Droplet,Elastic-perfectly plastic,VOF method


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